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Silicon Core Duct and Microduct Bundles Extrusion Line

Product Description

Production process:

Silicon core duct line: Single screw extruder —Pipe mould—-Vacuum calibration tank —-Cooling tank —-Haul-off—–Winder.

Microduct bundles line: Unwinder-Single screw extruder —Coating mould—-Vacuum calibration tank —-Cooling tank —-Haul-off—-Winder

Application: 

Silicon core ducts are widely used as protective sheathing for communication cables because of the inner silicon layer has the effect of permanent lubrication.

Microduct bundles are widely used in global communication fields such as fiber to the home(FTTH), etc. Bundles should be done underground or on existing infrastructure. The bundles achieve to place more communication tubes in a limited space, which can solve the problem of limited space in cities or suburbs to the greatest extent.

Performance and advantages: 

The Bundles and silicon core duct extrusion line adopts the specialized high efficient wear-resistant extruder for granule, which ensures high speed extrusion and guarantee the long service life of extruder, and the output is high and plasticized well.
High precise Gravimeter control system can be used for measuring & calculating and precise control of pipe weight,parameter and its extrusion output, to realize the

this system can shorten the start-up time, improve the produced pipe quality, and save raw material.
Mould made by high quality 40Cr, specially patented high-speed calibrator, water high-speed sizing sleeve, equipped with integrated flow control valve with scale.
Servo-controlled high-speed haul off unit, supporting chipless cutter.
Servo-transversing winding unit

Cooling tank
Microduct Bundle Mould
Pipe Unwinder
Silicon core duct mould

Main Technical Specification

Model Screw Diameter L/D Pipe Strand Pipe Range Production Speed Power
WSRG-90
Ф90mm
36/:1
Single-strand
ф20-63mm
25m/min
105KW
WSRG-75
Ф75mm
36:1
Single-strand
Ф50-110mm
20m/min
200KW
WSRG-75
Ф75mm
36:1
Single-strand
Ф75-160mm
15m/min
220KW
WDRG-75
Ф75mm/Ф60mm
36:1
Double-strand
Ф20-32mm
25m/minX2
240KW
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